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Renthal front and rear sprockets are used by many of the
World's top Road Racers, but why are riders using Renthal
products so successful?
Renthal
road racing products are designed and engineered specifically
for road racing and normal road use too and are then exhaustively
tested by the world's best riders as part of Renthal's ongoing
development process. So they know they have the world's
best sprockets fitted to their bike, sprockets they can
rely upon 100%.
And,
any rider using Renthal products purchased from HPS, has
exactly the same parts on his or her bike as those used
by the best riders in the world! |
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| RENTHAL
- WE BUILD CHAMPIONSHIPS... |
| |
| 2001 WORLD SUPERBIKE |
|
| Team |
Riders |
| Castrol
Honda |
Colin Edwards,
Tadayuki Okada |
| Kawasaki
Racing Team Eckl |
Akira Yanagawa,
Gregorio Lavilla, Hitoyasu Izutsu |
| GSE
Racing |
Neil Hodgson
and James Toseland |
|


|

 |
Castrol
Honda
Colin Edwards, Tadayuki Okada |
Kawasaki
Racing Team Eckl
Akira Yanagawa, Gregorio Lavilla, Hitoyasu Izutsu |
| ___________________________________________________________________________________________ |
2001 WORLD 600 SUPERSPORT |
| Team |
Riders |
| Team
Dienza Ducati |
Vitto Guareschi
and Dean Thomas |
| Castrol
Honda |
Chris Vermeulen |
| Kawasaki
Racing |
Iain MacPherson
and Andrew Pitt |
| Team
Ten Kate |
Pere Riba,
Fabien Foret |
|
| ___________________________________________________________________________________________ |
2001 UK SUPERBIKE |
| Team |
Riders |
| GSXR
Factory squad |
John Crawford |
| Red
Bull Ducati |
John Reynolds
and Sean Emmett |
| Virgin
Yamaha |
James Haydon
and Jamie Robinson |
| Monster
Mod Ducati |
Steve Hislop
|
| Kawasaki |
Steve Plater
|
| Dienza
Ducati |
Paul Brown |
|
|
___________________________________________________________________________________________ |
| |
| Aluminium
alloy rear sprockets Racing and Road use |
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Precision
CNC manufactured to extremely tight tolerances from a high strength,
specially enhanced 7075 T6 aluminium alloy, Renthal sprockets have
unequalled accuracy of fit, tooth profile and concentricity for
longevity and maximum power transfer.
Maximum
reduction of unsprung revolving weight at the rear wheel, through
a combination of the choice of material and design ensures maximum
power transfer. Renthal rear wheel sprockets are 33% of the weight
of steel yet incredibly durable.
Available in silver etched finish, titanium/bronze coloured hard
anodised and from HPS in Gold too.
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| |
| |
| Case
hardened front Sprockets for Racing and Road use |
Precision
CNC manufactured to extremely tight tolerances from a case hardened
and core refined 655M13Nickel-Chrome-Molybdenum alloy steel used to
give the ultimate combination of strength and hardness.
Advanced design ensures minimum weight while retaining maximum strength.
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| Renhtal
Chain and Sprocket Fitting Notes
When fitting new sprockets it is very important that a new chain
is fitted at the same time, and vice versa. Using an old chain with
new sprockets, or a new chain with old sprockets will cause rapid
wear.
During use a chain will stretch (i.e. the pins will wear causing
extension of the chain). To measure how much a chain has stretched,
put the motorcycle in gear and rotate the rear wheel to tension
the top strand of the chain. Measure accurately (ideally with a
vernier) 16 links, counting both roller and pin links. If the length
of the measured 16 links is greater than the maximum acceptable
length given in the table below then the chain should no longer
be used. These figures assume a 2% maximum allowable extension for
non 'O'-ring chain and a 1% maximum extension for 'O'-ring chain. |

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| |
Using a chain which has been stretched more than the above maximum
allowance causes the chain to ride up the teeth of the sprocket. This
causes damage to the tips of the chainwheels teeth, as the force transmitted
by the chain is transmitted entirely through the top of the tooth,
rather than the whole tooth. This results in severe wearing of the
chainwheel.
Misalignment of front and rear sprocket is a major cause of rapid
wear. Chains and sprockets should be checked for worn spots which
could indicate misalignment. Misalignment is usually due to not adjusting
the chain tensioners an equal amount on both sides, worn wheel bearings
or worn swinging arm bushings. To check the alignment put the bike
on a stand, spin the rear wheel and watch how the chain travels along
the sprockets. The chain should run on the centre of the teeth, it
should not run to one side or snake from one side to the other.
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CORRECT
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INCORRECT
|

INCORRECT
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These
diagrams show two examples of misalignment which must be
avoided. A long rule should be used to avoid these whist
setting up. The front sprocket must be aligned within 1
mm (0.04") of the straight edge.
Lack of lubrication is a common cause of chain and sprocket
wear. Check your chain is well lubricated. Neglecting a
chain will cause it to rust.
Your chain snapping can cause expensive damage to your bike.
If your chain is damaged, worn or overstretched, replace
it now.
Renthal chain and sprockets are a perfectly matched, hard
wearing, high quality replacement for you existing final
drive.
Checklist - when fitting new chain and sprockets ensure
that:
- You do not mix old and new chain
and sprockets.
- The sprockets are correctly aligned.
- The chain and sprockets are well lubricated.
Renthal Chain - good for your teeth.
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| More
Technical Information Regarding, Sprockets, Gearing and Chain
Reproduced by kind permission of Renthal |
| |
Introduction
to TORQUE, WORK and POWER
Torque is the twisting force about a point, sometimes called a 'moment'.
The torque is defined as the force multiplied by the distance from
the pivot perpendicular to the force. |
 |
| For
example: One foot pound of torque is the twisting force necessary
to support a one pound weight on a weightless horizontal bar, one
foot from the pivot. You might directly measure torque when tightening
a nut to a specified torque using a torque wrench. Here, a twisting
force is applied to the nut, until the resistance to rotation of
the nut is equal to the torque required.
Work is the the transfer of energy. The work done is equal to the
force applied multiplied by the distance travelled in the direction
of that force.
|
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| TravelledPower
is the rate of doing work, the amount of work done in a unit of time.
The power produced is the work done divided by the time taken. |
 |
| For
example: If a weight is fixed solidly to the floor and you try to
lift it, you are applying force. However the weight cannot move,
so no work is done on the weight. Although force is exerted by your
arms, no energy is transferred to the weight. If you lift a one
pound weight one foot, then by definition one foot pound of work
has been done. If you take one minute to do this then you will be
producing power at one foot pound per minute.
One horsepower is 33,000 foot pounds per minute. To find the horsepower
of an engine, the torque produced by the engine is measured and
the horsepower calculated. This is done using a dynamometer which
is essentially a brake with a measuring device - hence the term
brake horse power (bhp) which is often used. A torque curve is produced
by plotting the torque measured against the engine speed.
With torque in foot pounds:
|
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| Using
this equation a power curve can be produced from the torque curve. |
| |
| How
does this apply to a motorcycle? |
| For
the rider, torque is the all-important factor. A bike will accelerate
at a rate that matches its torque curve (ignoring rolling / air
resistance). The torque peak is the point at which the bike has
maximum acceleration, either side of this peak it is less. For a
given torque at the rear wheel, the acceleration of the bike is
the same, irrespective of the engine speed. Horsepower increases
with the engine speed until well after the torque peak, and only
peaks when the decreasing torque compensates for the increasing
rpm. (look at the equation.) The acceleration at the torque peak
is greater than that at the power peak.
So why do we talk about horsepower so much? Consider a large waterwheel.
While it's obvious that the water wheel generate a large torque,
its rotational speed is very slow and hence its power (the ability
to do work over time) is low. A waterwheel is therefore not generally
very powerful. A powerful engine with lots of horsepower is one
which produces high torque at high rpm.
Theoretically, producing torque at high rpm is better than producing
torque low rpm, as at high rpm you can use gearing. A powerful engine
is useful because it can then be geared down - you don't want the
rear wheel of your bike doing 8000rpm anyway! Gearing down reduces
the speed at the rear wheel with a corresponding increase in torque.
This does not affect the power of the engine apart from frictional
losses. Incidentally a properly lubricated chain drive is 98.5%
efficient, significantly better than a geared drive. For road racing,
this theory closely matches reality, but for offroad the above is
not the only consideration. (still awake?!...)
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Front and rear sprocket size gearing calculation chart |
| But
what does that mean about gearing... |
| |
æ10 |
11 |
12 |
13 |
14 |
15 |
16 |
17 |
18 |
19 |
20 |
| 65 |
6.5 |
5.91 |
5.42 |
5 |
4.64 |
4.33 |
4.06 |
3.82 |
3.61 |
3.42 |
3.25 |
| 64 |
6.4 |
5.82 |
5.33 |
4.92 |
4.57 |
4.27 |
4 |
3.76 |
3.56 |
3.37 |
3.2 |
| 63 |
6.3 |
5.73 |
5.25 |
4.85 |
4.5 |
4.2 |
3.94 |
3.71 |
3.5 |
3.32 |
3.15 |
| 62 |
6.2 |
5.64 |
5.17 |
4.77 |
4.43 |
4.13 |
3.88 |
3.65 |
3.44 |
3.26 |
3.1 |
| 61 |
6.1 |
5.55 |
5.08 |
4.69 |
4.36 |
4.07 |
3.81 |
3.59 |
3.39 |
3.21 |
3.05 |
| 60 |
6 |
5.45 |
5 |
4.62 |
4.29 |
4 |
3.75 |
3.53 |
3.33 |
3.16 |
3 |
| 59 |
5.9 |
5.36 |
4.92 |
4.54 |
4.21 |
3.93 |
3.69 |
3.47 |
3.28 |
3.11 |
2.95 |
| 58 |
5.8 |
5.27 |
4.83 |
4.46 |
4.14 |
3.87 |
3.63 |
3.41 |
3.22 |
3.05 |
2.9 |
| 57 |
5.7 |
5.18 |
4.75 |
4.38 |
4.07 |
3.8 |
3.56 |
3.35 |
3.17 |
3 |
2.85 |
| 56 |
5.6 |
5.09 |
4.67 |
4.31 |
4 |
3.73 |
3.5 |
3.29 |
3.11 |
2.95 |
2.8 |
| 55 |
5.5 |
5 |
4.58 |
4.23 |
3.93 |
3.67 |
3.44 |
3.24 |
3.06 |
2.89 |
2.75 |
| 54 |
5.4 |
4.91 |
4.5 |
4.15 |
3.86 |
3.6 |
3.38 |
3.18 |
3 |
2.84 |
2.7 |
| 53 |
5.3 |
4.82 |
4.42 |
4.08 |
3.79 |
3.53 |
3.31 |
3.12 |
2.94 |
2.79 |
2.65 |
| 52 |
5.2 |
4.73 |
4.33 |
4 |
3.71 |
3.47 |
3.25 |
3.06 |
2.89 |
2.74 |
2.6 |
| 51 |
5.1 |
4.64 |
4.25 |
3.92 |
3.64 |
3.4 |
3.19 |
3 |
2.83 |
2.68 |
2.55 |
| 50 |
5 |
4.55 |
4.17 |
3.85 |
3.57 |
3.33 |
3.13 |
2.94 |
2.78 |
2.63 |
2.5 |
| 49 |
4.9 |
4.45 |
4.08 |
3.77 |
3.5 |
3.27 |
3.06 |
2.88 |
2.72 |
2.58 |
2.45 |
| 48 |
4.8 |
4.36 |
4 |
3.69 |
3.43 |
3.2 |
3 |
2.82 |
2.67 |
2.53 |
2.4 |
| 47 |
4.7 |
4.27 |
3.92 |
3.62 |
3.36 |
3.13 |
2.94 |
2.76 |
2.61 |
2.47 |
2.35 |
| 46 |
4.6 |
4.18 |
3.83 |
3.54 |
3.29 |
3.07 |
2.88 |
2.71 |
2.56 |
2.42 |
2.3 |
| 45 |
4.5 |
4.09 |
3.75 |
3.46 |
3.21 |
3 |
2.81 |
2.65 |
2.5 |
2.37 |
2.25 |
| 44 |
4.4 |
4 |
3.67 |
3.38 |
3.14 |
2.93 |
2.75 |
2.59 |
2.44 |
2.32 |
2.2 |
| 43 |
4.3 |
3.91 |
3.58 |
3.31 |
3.07 |
2.87 |
2.69 |
2.53 |
2.39 |
2.26 |
2.15 |
| 42 |
4.2 |
3.82 |
3.5 |
3.23 |
3 |
2.8 |
2.63 |
2.47 |
2.33 |
2.21 |
2.1 |
| 41 |
4.1 |
3.73 |
3.42 |
3.15 |
2.93 |
2.73 |
2.56 |
2.41 |
2.28 |
2.16 |
2.05 |
| 40 |
4 |
3.64 |
3.33 |
3.08 |
2.86 |
2.67 |
2.5 |
2.35 |
2.22 |
2.11 |
2 |
| 39 |
3.9 |
3.55 |
3.25 |
3 |
2.79 |
2.6 |
2.44 |
2.29 |
2.17 |
2.05 |
1.95 |
| 38 |
3.8 |
3.45 |
3.17 |
2.92 |
2.71 |
2.53 |
2.38 |
2.24 |
2.11 |
2 |
1.9 |
| 37 |
3.7 |
3.36 |
3.08 |
2.85 |
2.64 |
2.47 |
2.31 |
2.18 |
2.06 |
1.95 |
1.85 |
| 36 |
3.6 |
3.27 |
3 |
2.77 |
2.57 |
2.4 |
2.25 |
2.12 |
2 |
1.89 |
1.8 |
| 35 |
3.5 |
3.18 |
2.92 |
2.69 |
2.5 |
2.33 |
2.19 |
2.06 |
1.94 |
1.84 |
1.75 |
| 34 |
3.4 |
3.09 |
2.83 |
2.62 |
2.43 |
2.27 |
2.13 |
2 |
1.89 |
1.79 |
1.7 |
| 33 |
3.3 |
3 |
2.75 |
2.54 |
2.36 |
2.2 |
2.06 |
1.94 |
1.83 |
1.74 |
1.65 |
| 32 |
3.2 |
2.91 |
2.67 |
2.46 |
2.29 |
2.13 |
2 |
1.88 |
1.78 |
1.68 |
1.6 |
| 31 |
3.1 |
2.82 |
2.58 |
2.38 |
2.21 |
2.07 |
1.94 |
1.82 |
1.72 |
1.63 |
1.55 |
| 30 |
3 |
2.73 |
2.5 |
2.31 |
2.14 |
2 |
1.88 |
1.76 |
1.67 |
1.58 |
1.5 |
| 29 |
2.9 |
2.64 |
2.42 |
2.23 |
2.07 |
1.93 |
1.81 |
1.71 |
1.61 |
1.53 |
1.45 |
| 28 |
2.8 |
2.55 |
2.33 |
2.15 |
2 |
1.87 |
1.75 |
1.65 |
1.56 |
1.47 |
1.4 |
| 27 |
2.7 |
2.45 |
2.25 |
2.08 |
1.93 |
1.8 |
1.69 |
1.59 |
1.5 |
1.42 |
1.35 |
| 26 |
2.6 |
2.36 |
2.17 |
2 |
1.86 |
1.73 |
1.63 |
1.53 |
1.44 |
1.37 |
1.3 |
| 25 |
2.5 |
2.27 |
2.08 |
1.92 |
1.79 |
1.67 |
1.56 |
1.47 |
1.39 |
1.32 |
1.25 |
| 24 |
2.4 |
2.18 |
2 |
1.85 |
1.71 |
1.6 |
1.5 |
1.41 |
1.33 |
1.26 |
1.2 |
| 23 |
2.3 |
2.09 |
1.92 |
1.77 |
1.64 |
1.53 |
1.44 |
1.35 |
1.28 |
1.21 |
1.15 |
| 22 |
2.2 |
2 |
1.83 |
1.69 |
1.57 |
1.47 |
1.38 |
1.29 |
1.22 |
1.16 |
1.1 |
| 21 |
2.1 |
1.91 |
1.75 |
1.62 |
1.5 |
1.4 |
1.31 |
1.24 |
1.17 |
1.11 |
1.05 |
| 20 |
2 |
1.82 |
1.67 |
1.54 |
1.43 |
1.33 |
1.25 |
1.18 |
1.11 |
1.05 |
1 |
|
The stock gearing of your bike is likely to have been determined by
choosing a compromise ratio based on what worked best for test riders
in "average" conditions.
As soon as the bike is taken out of average conditions - by engine
tune, terrain, track design or rider style the stock gearing might
no longer be the optimum solution - a different setup might get you
round the track faster.
Maximum speed occurs when the driving force is exactly counterbalanced
by the air and rolling resistances. At this point the acceleration
has fallen to zero.
Setting up the gearing of any vehicle is a trade-off between acceleration
and top speed.
Gearing a bike up to produce higher top speed with less acceleration
is done using a larger countershaft (gearbox) sprocket or a smaller
rear sprocket.
Gearing a bike down giving it more acceleration with lower top speed
is done using a smaller countershaft (gearbox) sprocket or a larger
rear sprocket.
The ratio chart shows the gearing ratios for different numbers of
teeth on the gearbox and rear sprockets.
The numbers given are the number of revolutions of the gearbox sprocket
required to cause one complete revolution of the back wheel.
These figures are calculated by dividing the number of teeth on the
rear sprocket by the number of teeth on the gearbox sprocket.
From the table it is clear that changing one tooth on the gearbox
sprocket has a significantly larger effect on the gearing than changing
one tooth on the rear sprocket.
To make a small change in gearing it is therefore necessary to change
the rear sprocket size by one tooth, as changing the gearbox sprocket
makes a far larger difference in gearing. |