 |
|
|
Renthal front and rear sprockets are
used by many of the World's top Road
Racers, but why are riders using Renthal
products so successful?
Renthal
road racing products are designed
and engineered specifically for road
racing and normal road use too and
are then exhaustively tested by the
world's best riders as part of Renthal's
ongoing development process. So they
know they have the world's best sprockets
fitted to their bike, sprockets they
can rely upon 100%.
And,
any rider using Renthal products purchased
from HPS, has exactly the same parts
on his or her bike as those used by
the best riders in the world! |
|
| RENTHAL
- WE BUILD CHAMPIONSHIPS... |
| |
| 2001
WORLD SUPERBIKE |
|
| Team |
Riders |
| Castrol
Honda |
Colin
Edwards, Tadayuki Okada |
| Kawasaki
Racing Team Eckl |
Akira
Yanagawa, Gregorio Lavilla, Hitoyasu Izutsu
|
| GSE
Racing |
Neil
Hodgson and James Toseland |
|


|

 |
Castrol
Honda
Colin Edwards, Tadayuki Okada |
Kawasaki
Racing Team Eckl
Akira Yanagawa, Gregorio Lavilla, Hitoyasu Izutsu
|
| ___________________________________________________________________________________________ |
2001 WORLD 600 SUPERSPORT |
| Team |
Riders |
| Team
Dienza Ducati |
Vitto
Guareschi and Dean Thomas |
| Castrol
Honda |
Chris
Vermeulen |
| Kawasaki
Racing |
Iain
MacPherson and Andrew Pitt |
| Team
Ten Kate |
Pere
Riba, Fabien Foret |
|
| ___________________________________________________________________________________________ |
2001 UK SUPERBIKE
|
| Team |
Riders |
| GSXR
Factory squad |
John
Crawford |
| Red
Bull Ducati |
John
Reynolds and Sean Emmett |
| Virgin
Yamaha |
James
Haydon and Jamie Robinson |
| Monster
Mod Ducati |
Steve
Hislop |
| Kawasaki |
Steve
Plater |
| Dienza
Ducati |
Paul
Brown |
|
| ___________________________________________________________________________________________ |
| |
| Aluminium
alloy rear sprockets Racing and Road use |
 |
Precision
CNC manufactured to extremely tight tolerances
from a high strength, specially enhanced 7075
T6 aluminium alloy, Renthal sprockets have
unequalled accuracy of fit, tooth profile
and concentricity for longevity and maximum
power transfer.
Maximum
reduction of unsprung revolving weight at
the rear wheel, through a combination of the
choice of material and design ensures maximum
power transfer. Renthal rear wheel sprockets
are 33% of the weight of steel yet incredibly
durable.
Available in silver etched finish, titanium/bronze
coloured hard anodised and from HPS in Gold
too.
|
| |
| |
| Case
hardened front Sprockets for Racing and Road
use |
Precision
CNC manufactured to extremely tight tolerances
from a case hardened and core refined 655M13Nickel-Chrome-Molybdenum
alloy steel used to give the ultimate combination
of strength and hardness.
Advanced design ensures minimum weight while
retaining maximum strength.
|
| Renhtal
Chain and Sprocket Fitting Notes
When fitting new sprockets it is very important
that a new chain is fitted at the same time,
and vice versa. Using an old chain with new
sprockets, or a new chain with old sprockets
will cause rapid wear.
During use a chain will stretch (i.e. the
pins will wear causing extension of the chain).
To measure how much a chain has stretched,
put the motorcycle in gear and rotate the
rear wheel to tension the top strand of the
chain. Measure accurately (ideally with a
vernier) 16 links, counting both roller and
pin links. If the length of the measured 16
links is greater than the maximum acceptable
length given in the table below then the chain
should no longer be used. These figures assume
a 2% maximum allowable extension for non 'O'-ring
chain and a 1% maximum extension for 'O'-ring
chain. |

|
| |
Using a chain which has been stretched more
than the above maximum allowance causes the
chain to ride up the teeth of the sprocket.
This causes damage to the tips of the chainwheels
teeth, as the force transmitted by the chain
is transmitted entirely through the top of the
tooth, rather than the whole tooth. This results
in severe wearing of the chainwheel.
Misalignment of front and rear sprocket is a
major cause of rapid wear. Chains and sprockets
should be checked for worn spots which could
indicate misalignment. Misalignment is usually
due to not adjusting the chain tensioners an
equal amount on both sides, worn wheel bearings
or worn swinging arm bushings. To check the
alignment put the bike on a stand, spin the
rear wheel and watch how the chain travels along
the sprockets. The chain should run on the centre
of the teeth, it should not run to one side
or snake from one side to the other.
|
CORRECT
|
INCORRECT
|

INCORRECT
|
These
diagrams show two examples of misalignment
which must be avoided. A long rule
should be used to avoid these whist
setting up. The front sprocket must
be aligned within 1 mm (0.04")
of the straight edge.
Lack of lubrication is a common cause
of chain and sprocket wear. Check
your chain is well lubricated. Neglecting
a chain will cause it to rust.
Your chain snapping can cause expensive
damage to your bike. If your chain
is damaged, worn or overstretched,
replace it now.
Renthal chain and sprockets are a
perfectly matched, hard wearing, high
quality replacement for you existing
final drive.
Checklist - when fitting new chain
and sprockets ensure that:
- You do not
mix old and new chain and sprockets.
- The sprockets are correctly aligned.
- The chain and sprockets are well
lubricated.
Renthal Chain - good for your teeth.
|
|
| More
Technical Information Regarding, Sprockets,
Gearing and Chain
Reproduced by kind permission of Renthal |
| |
Introduction
to TORQUE, WORK and POWER
Torque is the twisting force about a point,
sometimes called a 'moment'. The torque is defined
as the force multiplied by the distance from
the pivot perpendicular to the force. |
 |
| For
example: One foot pound of torque is the twisting
force necessary to support a one pound weight
on a weightless horizontal bar, one foot from
the pivot. You might directly measure torque
when tightening a nut to a specified torque
using a torque wrench. Here, a twisting force
is applied to the nut, until the resistance
to rotation of the nut is equal to the torque
required.
Work is the the transfer of energy. The work
done is equal to the force applied multiplied
by the distance travelled in the direction
of that force.
|
 |
| TravelledPower
is the rate of doing work, the amount of work
done in a unit of time. The power produced is
the work done divided by the time taken. |
 |
| For
example: If a weight is fixed solidly to the
floor and you try to lift it, you are applying
force. However the weight cannot move, so
no work is done on the weight. Although force
is exerted by your arms, no energy is transferred
to the weight. If you lift a one pound weight
one foot, then by definition one foot pound
of work has been done. If you take one minute
to do this then you will be producing power
at one foot pound per minute.
One horsepower is 33,000 foot pounds per minute.
To find the horsepower of an engine, the torque
produced by the engine is measured and the
horsepower calculated. This is done using
a dynamometer which is essentially a brake
with a measuring device - hence the term brake
horse power (bhp) which is often used. A torque
curve is produced by plotting the torque measured
against the engine speed.
With torque in foot pounds:
|
 |
| Using
this equation a power curve can be produced
from the torque curve. |
| |
| How
does this apply to a motorcycle? |
| For
the rider, torque is the all-important factor.
A bike will accelerate at a rate that matches
its torque curve (ignoring rolling / air resistance).
The torque peak is the point at which the
bike has maximum acceleration, either side
of this peak it is less. For a given torque
at the rear wheel, the acceleration of the
bike is the same, irrespective of the engine
speed. Horsepower increases with the engine
speed until well after the torque peak, and
only peaks when the decreasing torque compensates
for the increasing rpm. (look at the equation.)
The acceleration at the torque peak is greater
than that at the power peak.
So why do we talk about horsepower so much?
Consider a large waterwheel. While it's obvious
that the water wheel generate a large torque,
its rotational speed is very slow and hence
its power (the ability to do work over time)
is low. A waterwheel is therefore not generally
very powerful. A powerful engine with lots
of horsepower is one which produces high torque
at high rpm.
Theoretically, producing torque at high rpm
is better than producing torque low rpm, as
at high rpm you can use gearing. A powerful
engine is useful because it can then be geared
down - you don't want the rear wheel of your
bike doing 8000rpm anyway! Gearing down reduces
the speed at the rear wheel with a corresponding
increase in torque. This does not affect the
power of the engine apart from frictional
losses. Incidentally a properly lubricated
chain drive is 98.5% efficient, significantly
better than a geared drive. For road racing,
this theory closely matches reality, but for
offroad the above is not the only consideration.
(still awake?!...)
|
|
Front and rear sprocket size gearing calculation
chart |
| But
what does that mean about gearing... |
| |
æ10 |
11 |
12 |
13 |
14 |
15 |
16 |
17 |
18 |
19 |
20 |
| 65 |
6.5 |
5.91 |
5.42 |
5 |
4.64 |
4.33 |
4.06 |
3.82 |
3.61 |
3.42 |
3.25 |
| 64 |
6.4 |
5.82 |
5.33 |
4.92 |
4.57 |
4.27 |
4 |
3.76 |
3.56 |
3.37 |
3.2 |
| 63 |
6.3 |
5.73 |
5.25 |
4.85 |
4.5 |
4.2 |
3.94 |
3.71 |
3.5 |
3.32 |
3.15 |
| 62 |
6.2 |
5.64 |
5.17 |
4.77 |
4.43 |
4.13 |
3.88 |
3.65 |
3.44 |
3.26 |
3.1 |
| 61 |
6.1 |
5.55 |
5.08 |
4.69 |
4.36 |
4.07 |
3.81 |
3.59 |
3.39 |
3.21 |
3.05 |
| 60 |
6 |
5.45 |
5 |
4.62 |
4.29 |
4 |
3.75 |
3.53 |
3.33 |
3.16 |
3 |
| 59 |
5.9 |
5.36 |
4.92 |
4.54 |
4.21 |
3.93 |
3.69 |
3.47 |
3.28 |
3.11 |
2.95 |
| 58 |
5.8 |
5.27 |
4.83 |
4.46 |
4.14 |
3.87 |
3.63 |
3.41 |
3.22 |
3.05 |
2.9 |
| 57 |
5.7 |
5.18 |
4.75 |
4.38 |
4.07 |
3.8 |
3.56 |
3.35 |
3.17 |
3 |
2.85 |
| 56 |
5.6 |
5.09 |
4.67 |
4.31 |
4 |
3.73 |
3.5 |
3.29 |
3.11 |
2.95 |
2.8 |
| 55 |
5.5 |
5 |
4.58 |
4.23 |
3.93 |
3.67 |
3.44 |
3.24 |
3.06 |
2.89 |
2.75 |
| 54 |
5.4 |
4.91 |
4.5 |
4.15 |
3.86 |
3.6 |
3.38 |
3.18 |
3 |
2.84 |
2.7 |
| 53 |
5.3 |
4.82 |
4.42 |
4.08 |
3.79 |
3.53 |
3.31 |
3.12 |
2.94 |
2.79 |
2.65 |
| 52 |
5.2 |
4.73 |
4.33 |
4 |
3.71 |
3.47 |
3.25 |
3.06 |
2.89 |
2.74 |
2.6 |
| 51 |
5.1 |
4.64 |
4.25 |
3.92 |
3.64 |
3.4 |
3.19 |
3 |
2.83 |
2.68 |
2.55 |
| 50 |
5 |
4.55 |
4.17 |
3.85 |
3.57 |
3.33 |
3.13 |
2.94 |
2.78 |
2.63 |
2.5 |
| 49 |
4.9 |
4.45 |
4.08 |
3.77 |
3.5 |
3.27 |
3.06 |
2.88 |
2.72 |
2.58 |
2.45 |
| 48 |
4.8 |
4.36 |
4 |
3.69 |
3.43 |
3.2 |
3 |
2.82 |
2.67 |
2.53 |
2.4 |
| 47 |
4.7 |
4.27 |
3.92 |
3.62 |
3.36 |
3.13 |
2.94 |
2.76 |
2.61 |
2.47 |
2.35 |
| 46 |
4.6 |
4.18 |
3.83 |
3.54 |
3.29 |
3.07 |
2.88 |
2.71 |
2.56 |
2.42 |
2.3 |
| 45 |
4.5 |
4.09 |
3.75 |
3.46 |
3.21 |
3 |
2.81 |
2.65 |
2.5 |
2.37 |
2.25 |
| 44 |
4.4 |
4 |
3.67 |
3.38 |
3.14 |
2.93 |
2.75 |
2.59 |
2.44 |
2.32 |
2.2 |
| 43 |
4.3 |
3.91 |
3.58 |
3.31 |
3.07 |
2.87 |
2.69 |
2.53 |
2.39 |
2.26 |
2.15 |
| 42 |
4.2 |
3.82 |
3.5 |
3.23 |
3 |
2.8 |
2.63 |
2.47 |
2.33 |
2.21 |
2.1 |
| 41 |
4.1 |
3.73 |
3.42 |
3.15 |
2.93 |
2.73 |
2.56 |
2.41 |
2.28 |
2.16 |
2.05 |
| 40 |
4 |
3.64 |
3.33 |
3.08 |
2.86 |
2.67 |
2.5 |
2.35 |
2.22 |
2.11 |
2 |
| 39 |
3.9 |
3.55 |
3.25 |
3 |
2.79 |
2.6 |
2.44 |
2.29 |
2.17 |
2.05 |
1.95 |
| 38 |
3.8 |
3.45 |
3.17 |
2.92 |
2.71 |
2.53 |
2.38 |
2.24 |
2.11 |
2 |
1.9 |
| 37 |
3.7 |
3.36 |
3.08 |
2.85 |
2.64 |
2.47 |
2.31 |
2.18 |
2.06 |
1.95 |
1.85 |
| 36 |
3.6 |
3.27 |
3 |
2.77 |
2.57 |
2.4 |
2.25 |
2.12 |
2 |
1.89 |
1.8 |
| 35 |
3.5 |
3.18 |
2.92 |
2.69 |
2.5 |
2.33 |
2.19 |
2.06 |
1.94 |
1.84 |
1.75 |
| 34 |
3.4 |
3.09 |
2.83 |
2.62 |
2.43 |
2.27 |
2.13 |
2 |
1.89 |
1.79 |
1.7 |
| 33 |
3.3 |
3 |
2.75 |
2.54 |
2.36 |
2.2 |
2.06 |
1.94 |
1.83 |
1.74 |
1.65 |
| 32 |
3.2 |
2.91 |
2.67 |
2.46 |
2.29 |
2.13 |
2 |
1.88 |
1.78 |
1.68 |
1.6 |
| 31 |
3.1 |
2.82 |
2.58 |
2.38 |
2.21 |
2.07 |
1.94 |
1.82 |
1.72 |
1.63 |
1.55 |
| 30 |
3 |
2.73 |
2.5 |
2.31 |
2.14 |
2 |
1.88 |
1.76 |
1.67 |
1.58 |
1.5 |
| 29 |
2.9 |
2.64 |
2.42 |
2.23 |
2.07 |
1.93 |
1.81 |
1.71 |
1.61 |
1.53 |
1.45 |
| 28 |
2.8 |
2.55 |
2.33 |
2.15 |
2 |
1.87 |
1.75 |
1.65 |
1.56 |
1.47 |
1.4 |
| 27 |
2.7 |
2.45 |
2.25 |
2.08 |
1.93 |
1.8 |
1.69 |
1.59 |
1.5 |
1.42 |
1.35 |
| 26 |
2.6 |
2.36 |
2.17 |
2 |
1.86 |
1.73 |
1.63 |
1.53 |
1.44 |
1.37 |
1.3 |
| 25 |
2.5 |
2.27 |
2.08 |
1.92 |
1.79 |
1.67 |
1.56 |
1.47 |
1.39 |
1.32 |
1.25 |
| 24 |
2.4 |
2.18 |
2 |
1.85 |
1.71 |
1.6 |
1.5 |
1.41 |
1.33 |
1.26 |
1.2 |
| 23 |
2.3 |
2.09 |
1.92 |
1.77 |
1.64 |
1.53 |
1.44 |
1.35 |
1.28 |
1.21 |
1.15 |
| 22 |
2.2 |
2 |
1.83 |
1.69 |
1.57 |
1.47 |
1.38 |
1.29 |
1.22 |
1.16 |
1.1 |
| 21 |
2.1 |
1.91 |
1.75 |
1.62 |
1.5 |
1.4 |
1.31 |
1.24 |
1.17 |
1.11 |
1.05 |
| 20 |
2 |
1.82 |
1.67 |
1.54 |
1.43 |
1.33 |
1.25 |
1.18 |
1.11 |
1.05 |
1 |
|
The stock gearing of your bike is likely to
have been determined by choosing a compromise
ratio based on what worked best for test riders
in "average" conditions.
As soon as the bike is taken out of average
conditions - by engine tune, terrain, track
design or rider style the stock gearing might
no longer be the optimum solution - a different
setup might get you round the track faster.
Maximum speed occurs when the driving force
is exactly counterbalanced by the air and rolling
resistances. At this point the acceleration
has fallen to zero.
Setting up the gearing of any vehicle is a trade-off
between acceleration and top speed.
Gearing a bike up to produce higher top speed
with less acceleration is done using a larger
countershaft (gearbox) sprocket or a smaller
rear sprocket.
Gearing a bike down giving it more acceleration
with lower top speed is done using a smaller
countershaft (gearbox) sprocket or a larger
rear sprocket.
The ratio chart shows the gearing ratios for
different numbers of teeth on the gearbox and
rear sprockets.
The numbers given are the number of revolutions
of the gearbox sprocket required to cause one
complete revolution of the back wheel.
These figures are calculated by dividing the
number of teeth on the rear sprocket by the
number of teeth on the gearbox sprocket.
From the table it is clear that changing one
tooth on the gearbox sprocket has a significantly
larger effect on the gearing than changing one
tooth on the rear sprocket.
To make a small change in gearing it is therefore
necessary to change the rear sprocket size by
one tooth, as changing the gearbox sprocket
makes a far larger difference in gearing. |